Diverter Lanes: A Proven Solution for Flexible Material Handling

Diverter lanes can greatly improve efficiency in warehouses or production lines handling large product volumes. Here’s how they can improve your operations:

1. Improved Sorting Efficiency

Diverter lanes quickly and accurately send products to the right location. In e-commerce, a reliable diverter system reduces sorting errors, ensuring accurate orders and happier customers.

Imagine a scenario where a diverter lane is responsible for routing packages to their respective packing stations. Without diverters, manual handling of items causes mistakes and wasted time. Diverter lanes eliminate this issue, boosting both sorting efficiency and order accuracy.

2. Enhanced Workflow Automation

When you automate processes, you free up your workforce to focus on more important tasks. Diverter lanes route products automatically, without human help. This reduces the need for manual sorting, letting workers focus on quality control, inventory, and customer service.

In a pharmaceutical warehouse, diverter lanes quickly route sensitive items for inspection without extra manual labor. This automated system leads to fewer errors and faster operations, which are essential in highly regulated industries.

3. Increased Throughput

Another major benefit of diverter lanes is that they increase throughput. Throughput refers to the amount of product a facility can process within a given time frame. Diverter lanes allow products to flow smoothly through the system, without bottlenecks or slowdowns. High-speed diverters keep up with fast conveyors, keeping operations on track and productive.

High-speed diverter systems speed up production, reducing delays and keeping projects on schedule.

4. Versatility

Diverter lanes aren’t one-size-fits-all. In fact, there are various types of diverter systems designed to meet specific needs. Whether handling fragile items or bulky parts, there’s a diverter system for you.

• Push Diverters: These are ideal for slower conveyor systems or heavier products. Push diverters mechanically push items from one conveyor line to another. They’re great for applications that don’t require high-speed handling.
• Swing Arm Diverters: These diverters use pivoting arms to direct items with great accuracy. They’re perfect for fast-paced environments where precision sorting is crucial, such as in e-commerce fulfillment centers.
• Pop-Up Diverters: This type of diverter uses rollers or belts that rise to redirect items. They’re gentle on products, making them perfect for handling fragile goods like electronics or glass.
• Sliding Shoe Sorters: These diverters use sliding shoes to guide products along the right path. They’re ideal for irregularly shaped items that need careful handling.

With so many diverters available, the sky’s the limit in finding the right fit for your operation.

5. Space Optimization

In many warehouses, space is at a premium. By incorporating diverter lanes into your conveyor system, you can optimize your use of available space. Multi-level diverters maximize warehouse space by directing items to different heights.

Diverter lanes are used across a wide range of industries, from e-commerce to food processing. Let’s take a look at some of the most common applications:

• E-commerce Fulfillment Centers: In e-commerce, diverter lanes direct orders to the right packing stations or docks . This streamlines packing and ensures orders reach the right places without delay.
• Manufacturing Facilities: Diverter lanes are used in manufacturing to separate defective items from the production line. Diverters route faulty products to quality control, ensuring better product quality.
• Food and Beverage Industry: Diverter lanes are used in food processing plants to sort products based on size, packaging date, or type. Diverters ensure speed and accuracy, maintaining freshness and quality in food products.
• Pharmaceutical Warehouses: In the pharmaceutical industry, accuracy is critical. Diverter lanes help route sensitive items, such as medications and medical supplies, to the correct location. This reduces the risk of errors and helps maintain compliance with regulations.

Optimizing Your Workflow with Diverter Lane Solutions

At Russell Conveyor, we get it—efficient material handling is essential for smooth operations. That’s why we focus on designing custom conveyor systems with advanced diverter lanes that help you boost efficiency and reduce errors.

Whether you need push diverters or high-speed sorters, we’ve got you covered. We offer conveyor solutions tailored to your specific needs, ensuring that your workflow is as smooth as possible. Our expert team will work with you to design a system that fits your unique setup, helping you get the most out of your equipment.

But it’s not just about moving products from point A to point B. Our systems are built to integrate with storage and retrieval systems and automated storage and retrieval processes, making your operation even more seamless. With the right design, you can transport material quickly through your facility, reducing downtime and increasing productivity.

If you’re running a distribution center, you know how important it is to keep everything moving efficiently. Our diverter lanes are key to sorting, organizing, and getting products where they need to go—fast. That means increased productivity and faster order fulfillment, making your business run more smoothly than ever before.

At Russell Conveyor, we’re here to make sure your system works at its best. Let’s talk about how we can optimize your conveyor solutions to fit your needs.

Why Choose Russell Conveyor?

• Tailored Solutions: We work with you to design systems that meet the specific demands of your operation.
• Durable and Reliable: We build our equipment to last, ensuring long-term performance.
• Scalable Systems: As your business grows, so can your conveyor system. We create solutions that scale with you.